Custom wood products are an adaptable and timeless solution for various applications. They provide distinctive and customizable solutions for businesses, from furniture and cabinets to small items like buttons and plugs. However, making unique wood products can be tricky, calling for a competent manufacturer with an eye for detail.

E.W. Hannas specializes in standard and custom wood products that meet our customers’ needs while maintaining the highest quality standards. With our network of manufacturing plants, we can produce large quantities of wood components tailored to bring your unique product ideas to life.

Types of Custom Wood Products

Woodworking is an incredibly versatile and rewarding craft with countless possibilities for customization and creativity. Here are a few of the most popular types of custom wood products:

Buttons, Plugs, and Biscuits

Buttons, plugs, and biscuits are small yet versatile custom components connecting larger pieces of wood. Buttons are small, circular pieces that conceal visible fasteners like screw holes, while plugs are cylindrical and close wider gaps or holes in woodwork. On the other hand, biscuits are thin, oval-shaped wood bits that align and tighten joints between two parts.

Wood Handles

Custom wood handles are popular for various tools and utensils, including knives, kitchenware, hammers, and hand tools. Wooden handles provide a comfortable grip and an elegant, classic design and may be modified in several ways. Depending on the application, they can be made to look smooth and polished or designed to provide a rough, rustic appearance.

Crates and Boxes

Custom wood crates and boxes are an excellent choice for storing and transporting a range of products, including food and beverages, tools, and equipment. They can be customized in various sizes, shapes, and finishes to satisfy specific storage and transit requirements.

Food-Safe Products

Custom wood products like cutting boards, serving trays, and bowls are ideal for food-safe items. Wood is an antibacterial material, making it a safe and sanitary alternative for food preparation and presentation. They may also be built to fulfill particular size and form specifications and complement your style and decor.

Benefits of Custom Wood Products

Custom wood products offer numerous benefits, making them a popular business choice. The following are some of the advantages that custom wood products provide:


Wood components are tailored to accommodate each customer’s design and functionality needs. All facets may be adjusted to meet specific preferences and styles, from size to color.


Wood is renowned for being sturdy, which makes it perfect for constructing durable products. Moreover, custom wood products are often built to last and require minimal maintenance, making them a wise investment.


Unlike non-renewable materials such as plastic or metal, wood can be collected and replenished, making it a sustainable choice for companies and consumers.


Wood’s distinctive grain patterns can bring warmth and charm to any setting. Thus, custom wood products can complement any product design or stand out as a statement piece to highlight a brand’s style.


Custom wood products can satisfy specific functional needs, such as fitting into a certain location or accommodating particular items. This tailored approach guarantees that the product is optimal for its intended usage, blending appearance and functionality.

Custom Woodworking Process

The custom woodworking process involves several steps to ensure the final product meets the client’s needs and specifications. Here is a general overview of the manufacturing steps:

Step 1: Consultation

The first step in the custom woodworking process is a consultation between the client and the woodworker. During this phase, the manufacturer will discuss the client’s design requirements, budget, and timeline.

Step 2: Design and Material Selection

Once the manufacturer understands the client’s needs, they will begin designing the component. This includes creating detailed drawings and choosing the appropriate materials. Selecting the right wood for the project is essential to achieving the desired result. Therefore, the client and manufacturer must collaborate to select a material that suits the project’s design and function needs.

Step 3: Cutting and Shaping

The woodworker will begin cutting and shaping the wood to the required specifications. This can include using saws, routers, and other tools to create intricate shapes and designs.

Step 5: Assembly

This step involves putting the individual pieces together to create the final product. The manufacturer will use joinery, glue, and clamps to ensure a strong and durable bond.

Step 6: Sanding and Finishing

The wood product will be sanded to create a smooth and even surface. The supplier will then apply a finish — staining, varnishing, or painting — to protect the wood from moisture and damage.

Step 7: Inspection and Delivery

The final step in the custom woodworking process is inspection and delivery. The manufacturer will thoroughly inspect the product to ensure it meets the customer’s specifications and quality standards. Once the product has been approved, it will be delivered to the client.

Choosing the Right Custom Woodworker

Woodworking is a highly skilled profession that requires expertise, experience, and an eye for detail. Therefore, choosing the right manufacturer is crucial to achieving the desired result for your project.

Here are some tips to help you choose the right wood components supplier for your project:

Determine Your Project Needs

When looking for the ideal partner, you must first identify your project’s requirements. What kind of custom wood product do you require? What are the product’s size and style? What is your budget? Answering these questions will assist you in narrowing your search and locating the best custom woodworker for your project.

Ask for Referrals

Word-of-mouth is a great technique that helps you find the best wood components provider for your project. Discuss with industry colleagues whether they have worked with a highly rated manufacturer and if they would recommend them. You may also ask other businesses for their experience sourcing wood components through different providers.

Check the Manufacturer’s Portfolio

Manufacturer portfolios are a great way to assess their competence, skill, and attention to detail. Search for custom wood part providers who have completed projects similar to yours, and examine whether the quality of their products matches your expectations.

Look for Online Reviews

Internet reviews can give important information about a supplier’s work quality and customer service. Look for feedback from previous customers on different websites. Further, pay attention to reviews from customers in your industry.

Discuss the Project Details

After selecting a prospective manufacturer, discuss the project with them. Check whether they understand your application requirements and can deliver the products on time and within your budget. Moreover, a professional and reliable supplier will be able to provide you with a precise estimate of the project’s cost and timing.

Maintain Constant Communication

Be sure you can readily communicate with your chosen wood parts supplier about your project’s requirements, updates, and other concerns. The best manufacturer will respond to your communications promptly and update you on the work status without fail.

Exceptional Custom Wood Products From E.W. Hannas

Partner with E.W. Hannas for custom wood products for your next project! Our team takes great pride in providing exceptional value and quality in our work. We also understand that each project is unique, so we tailor our services to meet your needs and expectations.

Our team will work closely with you to ensure your project meets your specifications and is delivered on time and within budget. From design and prototyping to manufacturing and shipping, we have the capabilities to make your project a success!

Contact us today or request a quote to get started.

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